The Making of Fiber Optic Cable
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Fiber Optic 101
As we has discuss o, fiber optic is a glass or plastic fiber that carries light along its length. Fiber optics is the overlap of applied science and engineering concerned with the design and application of optical fibers. Fiber-optic communication is a method of transmitting information from one place to another by sending light through an optical fiber. The light forms an electromagnetic carrier wave that is modulated to carry information. Standard optical fibers are made by first constructing a large-diameter pre-form, with a carefully controlled refractive index profile, and then pulling the pre-form to form the long, thin optical fiber. The pre-form is commonly made by three chemical vapor deposition methods which is inside vapor deposition, outside vapor deposition, and vapor axial deposition.
With inside vapor deposition, a hollow glass tube approximately 40 cm in length known as a "pre-form" is placed horizontally and rotated slowly on a lathe, and gases such as silicon tetrachloride (SiCl4) or germanium tetrachloride (GeCl4) are injected with oxygen in the end of the tube. The gases are then heated by means of an external hydrogen burner, bringing the temperature of the gas up to 1900 Kelvin where the tetrachloride react with oxygen to produce silica or Germania (germanium oxide) particles. When the reaction conditions are chosen to allow this reaction to occur in the gas phase throughout the tube volume, in contrast to earlier techniques where the reaction occurred only on the glass surface, this technique is called modified chemical vapor deposition.
The oxide particles then agglomerate to form large particle chains, which subsequently deposit on the walls of the tube as soot. The deposition is due to the large difference in temperature between the gas core and the wall causing the gas to push the particles outwards (this is known as thermophoresis). The torch is then traversed up and down the length of the tube to deposit the material evenly. After the torch has reached the end of the tube, it is then brought back to the beginning of the tube and the deposited particles are then melted to form a solid layer. This process is repeated until a sufficient amount of material has been deposited. For each layer the composition can be modified by varying the gas composition, resulting in precise control of the finished fiber's optical properties.
In outside vapor deposition or vapor axial deposition, the glass is formed by flame hydrolysis, a reaction in which silicon tetrachloride and germanium tetrachloride are oxidized by reaction with water (H2O) in an oxy hydrogen flame. In outside vapor deposition the glass is deposited onto a solid rod, which is removed before further processing. In vapor axial deposition, a short seed rod is used, and a porous preform, whose length is not limited by the size of the source rod, is built up on its end. The porous preform is consolidated into a transparent, solid preform by heating to about 1800 kelvins.
The preform, however constructed, is then placed in a device known as a drawing tower, where the preform tip is heated and the optic fiber is pulled out as a string. By measuring the resultant fiber width, the tension on the fiber can be controlled to maintain the fiber thickness.
Fiber optics has several advantages over traditional metal communications lines. Fiber optic cables have a much greater bandwidth than metal cables. This means that they can carry more data. Fiber optic cables are less susceptible than metal cables to interference. Fiber optic cables are much thinner and lighter than metal wires. Data can be transmitted digitally (the natural form for computer data) rather than analogically. The main disadvantage of fiber optics is that the cables are expensive to install. In addition, they are more fragile than wire and are difficult to splice. Fiber optics is a particularly popular technology for local-area networks. In addition, telephone companies are steadily replacing traditional telephone lines with fiber optic cables. In the future, almost all communications will employ fiber optics.
Optical fibers are widely used in fiber-optic communications, which permits transmission over longer distances and at higher data rates (bandwidth), than other forms of communications. Fibers are used instead of metal wires because signals travel along them with less loss, and they are immune to electromagnetic interference. Optical fibers are also used to form sensors, and in a variety of other applications. Because of its advantages over electrical transmission, the use of optical fiber has largely replaced copper wire communications in core networks in the developed world.
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